CNC Coordinate Measuring Machine CRYSTA-Apex V Series COORDINATE MEASURING MACHINES PRE1521
C R Y S T A - A p e x VS E R I E S F o c u s e d o n a c c u r a c y, s p e e d , a n d v e r s a t i l i t y w e i n t r o d u c e o u r n e w C N C c o o r d i n a t e m e a s u r i n g m a c h i n e s e r i e s . P r o u d t o u n v e i l o u r C R Y S T A - A p e x V S e r i e s , w e d e l i v e r f a s t e r m e a s u r e m e n t s w i t h o u t c o m p r o m i s i n g t h e m e a s u r i n g m a c h i n e ' s i n h e r e n t a c c u r a c y . I t a l s o s u p p o r t s t h e m e a s u r e m e n t o f w o r k p i e c e s o f m a n y d i f f e r e n t s h a p e s , s u c h a s c a s t i n g s o r i m p e l l e r s . T h e C R Y S T A - A p e x V S e r i e s i s a n e w g e n e r a t i o n o f C N C c o o r d i n a t e m e a s u r i n g m a c h i n e s t h a t u t i l i z e I o T f o r t h e a d v a n c e d m a n a g e m e n t o f p r o d u c t i o n a n d q u a l i t y i n f o r m a t i o n , m a k i n g a n y f a c t o r y , a s m a r t f a c t o r y . G o a b o v e a n d b e y o n d . 5 0 0 / 7 0 0 / 9 0 0 S e r i e s 2
3
F r o m s m a l l t o m i d - s i z e d w o r k p i e c e s , t h e C R Y S TA - A p e x V l i n e u p c o v e r s i t a l l . T h e a d v a n c e s i n a c c u r a c y , s p e e d , a n d v e r s a t i l i t y r e a l l y s h i n e t h r o u g h i n t h e w i d e r a n g e o f 3 s e r i e s a n d 1 0 m o d e l s t h e A p e x V h a s t o o f f e r . W i t h a c h a s s i s f e a t u r i n g b o l d c o l o r s , t h e b r a n d n e w d e s i g n c o n v e y s c u t t i n g e d g e c a p a b i l i t i e s a n d c r e a t i v i t y b e f i t t i n g o f a p r e c i s i o n m e a s u r i n g i n s t r u m e n t o f t h e I o T a g e . C R Y S T A - A p e x V 5 4 4 M e a s u r i n g r a n g e x : 5 0 0 m m y : 4 0 0 m m z : 4 0 0 m m 4
C R Y S T A - A p e x V 9 1 0 6 C R Y S T A - A p e x V 7 7 6 Note: All models incorporate a main unit startup system (relocation detection system) which disables operation when an unexpected vibration is applied or the machine is relocated. Be sure to contact your nearest Mitutoyo Sales Office prior to relocating this machine after the initial installation. M e a s u r i n g r a n g e x : 7 0 0 m m y : 7 0 0 m m z : 6 0 0 m m M e a s u r i n g r a n g e x : 9 0 0 m m y : 1 0 0 0 m m z : 6 0 0 m m 5
H I G H P R E C I S I O N A b s o l u t e q u a l i t y T h e n e w s e r i e s p r o v i d e s a c c u r a c y t h a t i s u n m a t c h e d b y a n y p r e v i o u s g e n e r a l - p u r p o s e m e a s u r i n g m a c h i n e t h r o u g h f e a t u r e s t h a t i n c l u d e t h e f o l l o w i n g : a r e a l - t i m e t e m p e r a t u r e c o m p e n s a t i o n s y s t e m t h a t g r e a t l y c o n t r i b u t e s t o m e a s u r e m e n t a c c u r a c y , a m a x i m u m p e r m i s s i b l e l e n g t h m e a s u r e m e n t e r r o r o f 1 . 7 µ m ( i . e . 2 µ m u n c e r t a i n t y f o r a m e a s u r e d l e n g t h o f 1 0 0 m m ) g u a r a n t e e i n g h i g h - a c c u r a c y m e a s u r e m e n t s o f t h e m o s t i n t r i c a t e w o r k p i e c e s , a n d e n h a n c e d r e p e a t a b i l i t y . 6
In order to deliver high repeatability and eliminate causes of dynamic error, data from measurements using scanning probes are processed for stabilization. The probe is kept still for a few seconds when its tip first contacts the workpiece, thereby ensuring that causes of dynamic errors are eliminated as much as possible and making highly accurate measurement results obtainable. R e p e t i t i v e a c c u r a c y R e a l - t i m e t e m p e r a t u r e c o m p e n s a t i o n In the past, the accuracy of CMMs could not be guaranteed unless they were installed in constant temperature rooms. The temperature compensation feature guarantees accuracy under temperature conditions of 16-26 °C. This feature measures the temperature of the workpiece and that of the measuring machine, calculates what the measurement value would be at 20 °C, and outputs this value as the measurement result. The CRYSTA-Apex V Series guarantees a maximum permissible length measurement error or E0, MPE, of 1.7＋3L/1000 µm. Let’s consider a CMM offering E0, MPE of approximately 2.5＋4L/1000 µm, which would generally be considered high-accuracy. If, for example, the required tolerance on a dimension is ±0.02 mm, the uncertainty of this machine would exceed 20% of this value* (±0.004 mm, as shown in the diagram to the right) for any measured length over 375 mm. In contrast, with the V Series, the measurement uncertainty remains within one-fifth of the required tolerance for measuring lengths up to 766 mm. Although the difference in the first term accuracy specification between the two machines may seem small (a mere 0.8 µm), the V Series actually offers guaranteed accuracy for more than double the measuring range. H i g h a c c u r a c y o f 1 . 7 µ m * Assuming an acceptable working ratio between component tolerance and accuracy of measurement is 5:1 minimum. 0 100 200 300 500 600 0.002 0.004 0.006 0.008 -0.002 -0.004 -0.006 -0.008 Maximum permissible Length measurement error (mm) Measuring length (mm) CMM accuracy comparison 700 800 900 Accuracy envelope of CMM with E0,MPE=(2.5+4L/1000) µm 400 Accuracy envelope of the CRYSTA-Apex V series 375 766 Temperature sensor (for Scale) Workpiece Controller Temperature measuring and compensating device Temperature sensor (for Scale) Temperature sensor (for Scale) Temperature sensor (for Workpiece) 6.0 4.0 2.0 0.0 -2.0 -4.0 -6.0 0 100 200 300 400 500 600 700 16 °C 26 °C 20 °C E0,MPE accuracy specification limits at 20±2 °C E0,MPE accuracy specification limits at 16 to 26 °C Measured length (mm) Error (µm) Graphs showing the effectiveness of temperature compensation 7
H I G H S P E E D R a p i d m e a s u r e m e n t r e g a r d l e s s o f s h a p e T h e V S e r i e s l e t s u s e r s f r e e l y s e t m e a s u r e m e n t p a t h s a l o n g t h r e e - d i m e n s i o n a l f o r m s , e n a b l i n g i n t r i c a t e w o r k p i e c e s t o b e m e a s u r e d a l o n g t h e i r c u r v e d s u r f a c e s a n d c o n t o u r s . I t a l s o a l l o w s f o r h i g h - s p e e d m e a s u r e m e n t u n a f f e c t e d b y p r o c e s s i n g a c c u r a c y o r m i s r e g i s t r a t i o n t h r o u g h r e a l - t i m e c o r r e c t i o n o f p a t h e r r o r s c a u s e d b y d i f f e r e n c e s b e t w e e n t h e w o r k p i e c e a n d d e s i g n v a l u e s . W i t h i t s h i g h d r i v e s p e e d a n d a c c e l e r a t i o n c o m b i n e d w i t h a m a x i m u m m e a s u r i n g s p e e d ( t h e s p e e d w i t h w h i c h t h e s t y l u s t r a c e s o v e r t h e w o r k p i e c e ) o f 8 m m / s , d r a m a t i c a l l y r e d u c e s t h e t o t a l m e a s u r i n g t i m e . 8
R e d u c e d m e a s u r e m e n t t i m e The CRYSTA-Apex V Series offers a maximum drive speed of 519 mm/s and a maximum acceleration of 2,309 mm/s2. Compared with conventional CNC CMMs (with a maximum speed of 430 mm/s and a maximum acceleration of 1,667 mm/s2), this amounts to about 100 mm more drive distance one second after starting movement. Unlike conventional CNC CMMs (with a maximum measuring speed of 5 mm/s), the V Series, with its high drive speed, acceleration, and maximum measuring speed cuts down on the total measuring time significantly. The margin of time saved only grows greater as the number of measuring locations increases, which in turn results in measurement cost savings. H i g h - s p e e d o p t i m a l p a t h s c a n n i n g The V Series is equipped with a measurement feature that allows users to specify scanning measurement paths (design values). This feature allows for high-speed, high-accuracy scanning by correcting dynamic errors that would otherwise be produced by acceleration and deceleration stresses. Measurement paths can be freely specified for three-dimensional forms as well, enabling intricate workpieces to be measured by tracking precisely along their curved surfaces and contours. A c t i v e s c a n n i n g f e a t u r e High-speed measurement is unaffected by processing accuracy and misregistration while maintaining the advantages of 3D optimal path scanning measurement by tolerating discrepancies between design values and the actual workpiece. The intricacy of some workpieces (e.g. turbine blades, fan blades, and impellers) causes their processing accuracy to fluctuate or makes them more susceptible to misregistration. Therefore, their measurement was previously difficult and often aborted due to errors or other problems, whereas the V Series enables smooth measurement of such workpieces. 9
A D A P T A B I L I T Y F i n d t h e r i g h t f i t f o r a n y j o b U s e r s c a n c h o o s e t h e o p t i m a l p r o b e f o r t h e i r w o r k p i e c e f r o m o u r l i n e u p o f C M M p r o b e s , i n c l u d i n g s c a n n i n g p r o b e s a n d n o n - c o n t a c t p r o b e s , p e r f e c t f o r c o n d u c t i n g h i g h l y a c c u r a t e a n d e f f i c i e n t m e a s u r e m e n t s . 10
C o m p a c t h i g h - a c c u r a c y S P 2 5 M s c a n n i n g p r o b e The SP25M is a compact, high-accuracy scanning probe with a 25-mm outside diameter. It is a multi-function CNC CMM probe that can collect data from not only scanning measurements (where the probe moves while in contact with the workpiece to collect massive amounts of coordinate values) but from highaccuracy point measurements as well. N o n - c o n t a c t S u r f a c e M e a s u r e l a s e r p r o b e A u t o m a t i c A C R 3 p r o b e c h a n g e r SurfaceMeasure is a laser probe that collects coordinate values of the surface of the workpiece by moving and irradiating laser light over the workpiece, quickly obtaining massive amounts of 3D surface data. A necessary accessory when using probes that do not support automatic stylus exchange for fully automated measurements that require changes in stylus diameter and/or length. It is also needed for fully automated measurements that require switching between contact and non-contact probes. Now coming with a simpler structure and increased durability thanks to a mechanism that uses the drive of the CNC CMM for automatic exchange. M e a s u r i n g c o l o r s a m p l e b o a r d s M e a s u r i n g g l o s s y w o r k p i e c e s Probes for Coordinate Measuring Machines U n l o c k L o c k 11
S e p a r a t o r m o l d s I m p e l l e r s Surface and cross-section measurements of precision molds for separators can be conducted using a low measuring force, high-accuracy scanning probe. Three-dimensional error analysis and cross-sectional form analysis may be performed based on the obtained measurement points. Impellers can be measured using a highly robust non-contact laser probe that reduces multiple reflections. Just as accurate as contact probes, this laser scanner offers high geometric reproducibility. E f f i c i e n t a n d h i g h - a c c u r a c y m e a s u r e m e n t s f o r a w i d e v a r i e t y o f w o r k p i e c e s S u i t e d t o t h e m a n y a p p l i c a t i o n s o f t h e C R Y S T A - A p e x V S e r i e s i s a l a r g e s e l e c t i o n o f m e a s u r i n g a t t a c h m e n t s s u c h a s s c a n n i n g p r o b e s a n d n o n - c o n t a c t p r o b e s , e n a b l i n g m e a s u r e m e n t o f a w i d e v a r i e t y o f w o r k p i e c e s . E l e c t r i c v e h i c l e s A u t o m o b i l e s 12
B l a d e s M o t o r c o r e s T r a n s m i s s i o n c a s e s A r t i f i c i a l j o i n t s The cross-section of an aircraft engine turbine blade can be measured using a compact, high-accuracy scanning probe that can measure workpieces usually susceptible to large errors, such as castings, quickly and reliably. The V Series can measure many sections of laminated motor cores such as straightness or cross-sectional form. It can also conduct measurements of three-dimensional structures, including measurements of side faces and dimensions at arbitrary heights. Non-contact laser probes require dramatically less measurement time compared to contact (scanning) probes. Scanning from three directions at once enables simultaneous measurement of the top and side faces, which means less repositioning is required for efficient measurement of even the most intricate workpieces. Freeform surface measurement of prosthetic joints can be conducted using a compact, high-accuracy scanning probe with the possibility of performing a three-dimensional error analysis based on the obtained measurement points. E l e c t r i c v e h i c l e s M e d i c a l c a r e A i r c r a f t P o w e r t r a i n s 13
S O F T W A R E A p p l i c a t i o n s o f t w a r e t h a t o f f e r s b o t h f u n c t i o n a l i t y a n d u s a b i l i t y W e o f f e r a n e x t e n s i v e l i n e u p o f a p p l i c a t i o n s o f t w a r e f o r g e n e r a t i n g m e a s u r e m e n t p r o g r a m s a u t o m a t i c a l l y , c o n d u c t i n g g e a r a n a l y s i s , p e r f o r m i n g e v a l u a t i o n s u s i n g C A D , a n d s o o n . A p p l i c a b l e t o a n y m e a s u r e m e n t s , s i m p l e o r c o m p l e x , t h e y c a n r e s o l v e a n y p o s s i b l e m e a s u r e m e n t i s s u e s t h a t o u r c u s t o m e r s m a y e n c o u n t e r . 14
M C O S M O S <Data Processing Sysem for CMMs> MCOSMOS is a family of Windows-based processing programs for CMMs. It includes an extensive lineup of optional software applications that support a wide range of probes, enabling fully automated measurement of all kinds of workpieces. M S U R F <Non-contact Laser Measurement and Evaluation Program> Used for the laser probes, MSURF is a multipurpose software made up of a variety of features necessary to transfer CAD data, optimize measurement paths, and conduct analysis or comparison verification of measured point cloud data with nominal CAD files. M i C A T P l a n n e r <Automatic Measurement Program Generation Software> This software automatically generates measurement programs from nominal 3D CAD files, the software then determines which part of the workpiece should be measured, also working with CAD files containing PMI data. Compared to conventional methods (“teaching” or “learning”), this method can create measurement programs much more efficiently and up to 95% times quicker. 15
S M A R T F A C T O R Y S t a t u s M o n i t o r M o n i t o r m e a s u r i n g m a c h i n e s r e m o t e l y ⃝ Collects and visualizes operational status data ⃝ Supports MT Connect communication F r o m s t a t u s m a n a g e m e n t t o p r e v e n t i v e m a i n t e n a n c e . K i c k s t a r t y o u r s m a r t f a c t o r y t h r o u g h v i s u a l i z a t i o n . M i t u t o y o h a s d e v e l o p e d n e w f e a t u r e s t h a t u s e a n e t w o r k t o c e n t r a l l y m a n a g e m a n u f a c t u r i n g p r o c e s s i n f o r m a t i o n . M e a s u r L i n k p r e d i c t s d e f e c t s b y c o l l e c t i n g a n d a n a l y z i n g m e a s u r i n g m a c h i n e d a t a i n r e a l - t i m e . T h e S t a t u s M o n i t o r ( S m a r t M e a s u r i n g S y s t e m , o r S M S ) , w h i c h i n d i c a t e s t h e o p e r a t i o n a l s t a t u s o f t h e m e a s u r i n g m a c h i n e , a n d t h e C o n d i t i o n M o n i t o r , w h i c h i n d i c a t e s t h e c o n d i t i o n o f t h e m a c h i n e i t s e l f , h e l p m a i n t a i n m e a s u r e m e n t a c c u r a c y , i n c r e a s e p r o d u c t i v i t y , a n d i m p r o v e m a i n t e n a n c e m a n a g e m e n t . S e r v e r 16
C o n d i t i o n M o n i t o r M e a s u r L i n k R e d u c e s d e f e c t i v e p r o d u c t s b y v i s u a l i z i n g q u a l i t y P r e v e n t i v e m a i n t e n a n c e t h r o u g h s t a t u s monitoring C o n d u c t p r e v e n t i v e m a i n t e n a n c e t h r o u g h C M M s t a t u s m o n i t o r i n g ・ Tr a v e l e d d i s t a n c e ・ Te m p e r a t u r e l o g ・ N u m b e r o f p r o b e i n p u t s Output information C N C C o o r d i n a t e M e a s u r i n g M a c h i n e S e r v e r 17
U S A B I L I T Y R e d u c e o p e r a t i o n a n d m e a s u r e m e n t t i m e s E q u i p p e d w i t h t h e Q u i c k L a u n c h e r a n d a j o y s t i c k b o x , o p e r a b i l i t y i s i m p r o v e d d r a s t i c a l l y . T h e s e e n h a n c e m e n t s w o r k t o s t r e a m l i n e t h e w o r k f l o w b y i m p r o v i n g o p e r a b i l i t y a n d r e d u c i n g o v e r a l l m e a s u r e m e n t t i m e . P a r t p r o g r a m e x e c u t i o n Equipped with the Quick Launcher as Standard, the CRYSTA Apex series enables simple and intuitive operation for easy part program execution. The touch panel monitor further improves operability, making tasks effortless for anyone. Also possible with new series, part programs can be executed via barcodes and QR codes to improve throughput even more. J o y s t i c k b o x M i C AT P l a n n e r The joystick box allows users to easily operate their CRYSTA-Apex V Series CMM manually. It comes with control buttons marked with user-friendly icons and an override knob for changing speed. Powerful software for reducing CMM programming time by up to 95%, MiCAT Planner generates measurement programs from nominal 3D CAD files as well as files containing PMI data. 18
O P T I O N S E x p a n d y o u r m e a s u r e m e n t c a p a b i l i t i e s S u i t a b l e f o r m a n y s e t u p s , t h e C R Y S T A - A p e x V s e r i e s s u p p o r t s f u l l y a u t o m a t e d m e a s u r e m e n t s t h a t c a p i t a l i z e o n t h e a d v a n t a g e s o f C N C C M M s . S o m e o f t h e o t h e r p o s s i b l e o p t i o n s i n c l u d e a v a r i e t y o f p r e c i s i o n c l a m p i n g t o o l s t o f i x w o r k p i e c e s o f a n y s i z e o r s h a p e w i t h e a s e . A u t o m a t i o n e x a m p l e With the ability to deliver high-accuracy measurements across a wide temperature range, the need for a dedicated measuring room is eliminated. This allows for the automation of in-line and near-line measurements within the manufacturing process, significantly reducing measurement time and streamlining the workflow. E c o - F i x c l a m p i n g s y s t e m R o t a r y t a b l e Mitutoyo clamping tools comprise a clamping system where elements can be put together with ease in order to fix various workpieces. An optional measuring device for CNC CMMs developed for efficient and high-accuracy measurement of mainly rotational workpieces (gears, impellers, screw rotors, cylindrical cams, etc.), that can be used together with a scanning probe for synchronized scanning measurement. This enables a wide range of contour measurements and thus broadening the range of applied measurements. 19
Find additional product literature and our complete catalogue here. www.mitutoyo.eu Mitutoyo Europe GmbH Borsigstraße 8-10 41469 Neuss Tel. +49 (0) 2137-102-0 Fax +49 (0) 2137-102-351 info@mitutoyo.eu www.mitutoyo.eu © MITUTOYO/D 02/20 PRE1521 Whatever your challenges are, Mitutoyo supports you from start to finish. Mitutoyo is not only a manufacturer of top quality measuring products but one that also offers qualified support for the lifetime of the equipment, backed up by comprehensive services that ensure your staff can make the very best use of the investment. Apart from the basics of calibration and repair, Mitutoyo offers product and metrology training, as well as IT support for the sophisticated software used in modern measuring technology. We can also design, build, test and deliver bespoke measuring solutions and even, if deemed cost-effective, take your critical measurement challenges in-house on a sub-contract basis. Note: Product illustrations are without obligation. Product descriptions, in particular, any and all technical specifications are only binding when explicitly agreed upon. MITUTOYO is either registered trademarks or trademarks of Mitutoyo Corp. in Japan and/or other countries/regions. Other product, company and brand names mentioned herein are for identification purposes only and may be the trademarks of their respective holders. Coordinate Measuring Machines Sensor Systems Vision Measuring Systems Test Equipment and Seismometers Form Measurement Digital Scale and DRO Systems Optical Measuring Small Tool Instruments and Data Management
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